# Arburg ↔ Thermoplay Hot Runner Wiring ![Wiring Diagram](shematic.svg) > Proportional regulator / Hot runner interface wiring documentation > Date: 11.11.2023 --- ## Overview This document describes the wiring between the **Arburg machine connectors** and the **Thermoplay hot runner** connector. ⚠️ **Important:** Heater zone pinouts and J-type thermocouple (TC) pinouts use **different pin assignments** on each side. --- ## Thermoplay Connector Pinout (M / F) ![Arburg Schematic](unnamed.png) From the Thermoplay connector label (Image 2): | Function | M-side Pin (+) | F-side Pin (-) | |----------|---------------|----------------| | ZONE 1 | 1 | 13 | | ZONE 2 | 2 | 14 | | ZONE 3 | 3 | 15 | | ZONE 4 | 4 | 16 | | ZONE 5 | 5 | 17 | | ZONE 6 | 6 | 18 | | TC 1 | 7 (+) | 19 (−) | | TC 2 | 8 (+) | 20 (−) | | TC 3 | 9 (+) | 21 (−) | | TC 4 | 10 (+) | 22 (−) | | TC 5 | 11 (+) | 23 (−) | | TC 6 | 12 (+) | 24 (−) | --- ## Arburg Machine Connector Pinout ### Heater Zones (connectors -4X4 / -4X2) | Arburg Zone | Pin (L) | Pin (N) | |-------------|---------|---------| | Heater 1 | 1 | 2 | | Heater 2 | 3 | 4 | | Heater 3 | 5 | 6 | | Heater 4 | 7 | 8 | | Heater 5 | 9 | 10 | | Heater 6 | 11 | 12 | > Each heater zone uses a **pair of adjacent pins**. --- ### Thermocouple Inputs — | Arburg TC | Pin (+) | Pin (−) | |-----------|---------|---------| | TC 1 | 13 | 14 | | TC 2 | 15 | 16 | | TC 3 | 17 | 18 | | TC 4 | 19 | 20 | | TC 5 | 21 | 22 | | TC 6 | 23 | 24 | > TC signals are **J-type thermocouples**. Polarity must be respected — reversed polarity will cause incorrect temperature readings. --- ## Cross-Wiring Table: Arburg → Thermoplay | Signal | Arburg Pin | Thermoplay Pin | |----------|-----------|----------------| | Zone 1 + | 1 | 1 | | Zone 1 − | 2 | 13 | | Zone 2 + | 3 | 2 | | Zone 2 − | 4 | 14 | | Zone 3 + | 5 | 3 | | Zone 3 − | 6 | 15 | | Zone 4 + | 7 | 4 | | Zone 4 − | 8 | 16 | | Zone 5 + | 9 | 5 | | Zone 5 − | 10 | 17 | | Zone 6 + | 11 | 6 | | Zone 6 − | 12 | 18 | | TC 1 + | 13 | 7 | | TC 1 − | 14 | 19 | | TC 2 + | 15 | 8 | | TC 2 − | 16 | 20 | | TC 3 + | 17 | 9 | | TC 3 − | 18 | 21 | | TC 4 + | 19 | 10 | | TC 4 − | 20 | 22 | | TC 5 + | 21 | 11 | | TC 5 − | 22 | 23 | | TC 6 + | 23 | 12 | | TC 6 − | 24 | 24 | --- ## Key Differences — Arburg vs Thermoplay | Property | Arburg Side | Thermoplay Side | |-------------------|-------------------------------------|------------------------------------| | Heater pair logic | Adjacent pins (1+2, 3+4, …) | Split across M/F halves (1/13, 2/14, …) | | TC logic | Sequential pairs (13+14, 15+16, …) | Offset by 12 pins (7/19, 8/20, …) | | TC type | J-type | J-type | | Zones supported | Up to 6 | Up to 6 | --- ## Notes - Always verify wiring with a multimeter before powering up. - Mislabelled or swapped TC wires will cause **temperature runaway** or zone shutdown. - Heater zones carry **mains voltage** — ensure the machine is **locked out** before working on wiring. --- ![Thermoplay Connector](unnamed1.jpg) *Document generated from Arburg proportional regulator schematic & Thermoplay connector diagram.*